The corn harvest out drying on the front porch. No grain dryers here, you just spread it out on the ground. |
This is a very mountainous area. The interesting thing is that every hill, every mountain has been terraced. We've all heard of the rice terraces, they are pretty and green and picturesque so they get photographed a lot, and thus we know of them. But every hill is terraced for whatever crops can be grown. Here it is corn. 20 plants seemed to be the minimum. If you could fit 20 corn stalks, it was planted. Many of the small plateaus are only reachable on foot. I asked how many of the farms had their own, or shared equipment, something that is growing in popularity across China. I was told only about half, the rest simply cannot reach their fields with anything beyond a hoe or a 50 lb bag of fertilizer, or seed. getting the crop out is the same - put the bag on your shoulders and hike down the hillside.
One of the the reasons for coming to this area was to see two technologies they are utilizing. One is in the fields for corn production. If they leave the corn stubble in place, it will blow away during the winter. They do not have the machinery to harrow it in. Instead they have taken to chopping the stalk in 6-12 inch sections, folding over the bottom half of the plant, and putting a little dirt from between the rows on top. In this way the dirt holds down the stalks, helps break them down, and the stubble cover greatly reduces the evaporation in those bands. The spacing is about 2 feet of stubble, 2 feet of bare ground. Next spring the corn will be planted on each side of the stubble in the bare dirt. The plant will pull the moisture from under the stubble, and also allow the rows to be staggered each year. The row of heavy stubble also means the farmer only has to hoe in between every other row, the stubble keeps the weeds down in the rest. And yes, this is all done with a hoe and shovel.
The other technology was a very interesting type of greenhouse utilizing combined fertilizer and irrigation techniques. Each Greenhouse is roughly 9,700 square feet and costs just $3,200 US to build. It has a natural dirt floor and is oriented east to west with the brick wall on the right being the north. The brick wall is a full three feet thick. It is faced with a single layer of brick, and behind that is an earthen berm. This serves two purposes, one very little sunlight enters through that side, and it is far more durable than the plastic. More importantly though, it is a massive heat sink. There is no heating in these structures, and the plastic sheeting on the south face is just one layer or perhaps 3 or 4 mm clear plastic. All day during the winter the low sun shines on the wall and heats the brick, and the dirt behind it. As the temperature drops at night, the heat migrates out of the wall, heating the greenhouse.
The trusses are a small gauge channel stock secured with bolts. |
The end walls are brick as well, with a small end house on one side. They feature a single layer of brick on the outside, a layer of 4" Styrofoam insulation faced with a layer of skimcoat cement with fiberglass pieces in to to help hold it together. The bottom and top 2 feet of plastic along the south face wrap around a rod to provide passive ventilation when it is warm enough. These areas however are covered with an incredibly fine screen to keeps pests out. This one didn't have it, but the others had large yellow sticky traps suspended form the ceiling to catch any insects that did get it.
Every four houses has a pump in a small manhole outside where they all meet. In each house there is a 30 or so gallon barrel filled with liquid fertilizer, a hose that goes down into that barrel, and a simple venturi system is set up to suck fertilizer out of the barrel when the irrigation is happening. Each set of two rows of plants has a VERY thin layer of plastic over it with small holes torn in it for the plant, and between the pair of rows and the next is a shallow (4") ditch. Drip irrigation is used under the plastic that covers each pair of rows of plants, keeping the moisture in the ground and not in the air.
Notice the stairs on the side, and the short ventilation section rolled around the pipe. |
It gets cold here, and these greenhouses are built for year round operation. With just a single layer of plastic there is virtually no insulation from that. On the outside there are a series of overlapping 8 foot wide blankets that are rolled on a pipe. In the center of the pipe is a motor fixed to a pole with a hinge in the middle. Turn a switch and the blankets all roll down. Turn it the other way, and they all roll up. Notice the one in the back with the blankets all the way down. At first glance this system seemed very rudimentary After really spending time with it however it seemed ingenious. Simple, cheap, reduces water (the limiting factor here for growing) by 2/3, reduces insect, fungus and bacteria pressure and extends a growing season from around 180 days to 365 without the need for heating. This was a demonstration facility (although they had 120 of these greenhouses and where building 200 more) so they were all built with good materials. The farmers in the area build them smaller (each of these were 30% larger than their farms) and many used 100% dirt (no brick) in the north, east and west walls; used blankets made from woven corn and rice stalks; and used cheaper plastic on the south wall (1.5-2 mm). Most farmers build them for around 8,000 RMB or 1,280 US$ (half what the demonstration center builds them for).
It was a long day (6 hours of driving, 3 hours of meals (you read my last post on meals here right?), and about 2.5 hours of learning of the technologies, but it was well worth it.
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